Sunday, April 24, 2011

It Was Neither Black Gold nor Texas Tea

The bubbling in my front yard yesterday was coming from compressed air injected into the main waterline to identify a leak’s exact location.


Between water from the leak and the all the rain we’ve had lately, the ground was saturated. Unfortunately, the amount of water proved too much to remove for my Airstream’s original PAR water pump (powered by the original Univolt). It was worth a shot, though.


A new, “personal sump pump” from Lowes was, however, able to pump out the trench.


I was expecting the leaky pipe to be made of copper since copper plumbing runs throughout the original part of our house. But this was a galvanized pipe, and it was slathered with what appeared to be thin-mix concrete. The only reason I can come up with is the concrete must have been part of a bedding process when the pipe was originally laid. Whatever the reason, having to chisel it off certainly did not simplify the repair.

In another surprise, the waterline was a one-inch pipe instead of ¾-inch like I was expecting. And like home improvement stores sell repair parts for. Fortunately, there was a real plumbing store across town open until eleven on Saturdays. With the Silverado now hitting on all eight cylinders, I was able to make it there by 10:55.


Blissfully, there was only the one leak. It was not that I minded addressing another one, but rather I was tired of dodging shingles from the guys who started on our new roof this morning.


This was my first plumbing repair where a hard hat would have been handy.

I don’t think we have seen the last of leaks from this water line. A professional plumber probably would have recommended replacing the entire line now instead of patching it. But why let the pros have all the fun running a trencher?

Hopefully, we’re set for at least until after I get my vegetable garden planted.


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Wednesday, April 20, 2011

Ever seen an $807.69 carnation?



We towed the Airstream up a mountainous pass the other weekend with my 3/4-ton Silverado, and the truck's 6 liter Vortec powerhouse was not happy. I suspect the Mighty Suburban (which I do not let anyone else work on) might have cast a spell on the younger truck out of spite for not being chosen to tow for this outing.

Regardless, after assessing the symptoms, I decided to take the ailing vehicle to the dealership instead of working on it myself primarily because getting my vegetable garden started this year is still consuming too much of my time.

Between mine & Kim's schedules, and the weather being as nice as it has been lately, I elected to take the truck to the shop with my motorcycle in the truck's bed to off-load & continue on to work, just to handle the whole vehicle-in-shop issue myself.


Unfortunately, the truck was not ready by the time I left work, and between dinner, and going to the other side of town to enjoy our oldest boy singing in a presentation, there was no time left to retrieve the secondary tow vehicle.

Rain was projected for this morning, and Kim asked me to NOT ride the bike to work this morning with my end goal of picking up the truck afterwards. She's funny about anytime they forecast 60 mph winds. I've learned to live with it.

Fortunately, her schedule lightened enough this morning that she was able to hitch a ride & go & pay the bill, and bring the truck home.

While paying the bill, the dealership gave her a carnation as a "thanks for your patronage" acknowledgement.

It has been years since this truck was in the shop, and the cost of this repair will be forgotten in the vein of "it's not a monthly new car payment".

In a nod to the dealership, Kim will remember the carnation.


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Friday, April 15, 2011

I'm envious of YOU, Jezibels

Jez - You've mentioned in other posts that you would like to be Airstreaming about now. Well, I would like to till this year's garden, and start planting stuff like you're now doing.

There appears to be envy all around.

Here's a picture taken moments ago of why my garden is still not tilled sufficiently to plant anything. Envy appears to abound.



There's a good chance, though, that you will be camping before I'm planting...


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Wednesday, April 13, 2011

Atwood Water Heater Repair

For the first Airstream trip of 2011, we took the Overlander up to Montesano State Park this past weekend, and thoroughly enjoyed being back on a campground.


Although Saturday was on the windy side, the weather was great overall, and everyone got their fair share of fresh air & exercise.

In what was odd for my Overlander’s original Atwood water heater, the pilot light would not stay lit unless the main burner was on. Adjusting the pilot light’s gas screw had no effect. It was not that big of a deal for this trip since I didn’t mind re-lighting the water heater for the three or four times we needed to wash dishes. But something was wrong, and the fear was the 44 year-old appliance might have to be replaced since repair parts are no longer available.

To be honest, I’m surprised the water heater has lasted this long. The original expectation was that we would get a season or two out of it before it conked out. By that time, the budget would have recovered from the various costs of putting the Airstream back on the road, and we would be in a better position to replace it. But the appliance worked without incident for the next four years.

Near the start of camping season five, the pilot wouldn’t reliably stay lit. The cause was traced to a rusted-out wind guard which surrounds the pilot. Not wanting to disassemble anything for fear of having rusty parts break, the wind guard was repaired in-place with Thermosteel, and we enjoyed reliably hot water until what is now camping season eight.

The problem now appeared to be an obstruction in the pilot light’s plumbing. The pucker factor for the task was centered on removing/disassembling old rusty parts to clean out the obstruction.

Miraculously, nothing broke, and the opportunity was taken to make a new wind guard.


The gas line obstruction was traced to be somewhere in the Pilot Light Assembly. Man, they don’t make ‘em like this anymore.


If the repair had been destined to be easy, the effort would have concluded with simply cleaning debris from the pinhole-sized pilot jet orifice. But as Obi-Wan once told Luke, “you can’t escape your destiny”.

With everything cleaned as well as possible, after reassembling the works, there still wasn’t enough gas flowing to keep the pilot lit. After ruling out everything else, it appeared the debris was compacted in the 90-degree turn the 1/8-inch pipe made just before the gas exited. After wasting much additional time trying to push piano wire through the assembly to clear the obstruction, there appeared to be only one way to get at the problem.


Cutting the pipe was the ticket, and a small pile of rust particles was easily cleaned from the bend.

A small length of stainless steel pipe drilled out to 9/64-inch ID, along with JBWeld, was used to couple the pipe back together.


In anticipation of potentially saving the budget $250 for a new water heater, I celebrated with a 16 ounce rib-eye for dinner (Kim & the Boyz were out of town for the evening).


After curing last night, the pilot light assembly was reinstalled this morning, and lit & adjusted before my day job beckoned.

Success! The pilot was still burning late this afternoon. As an added bonus, the main burner was happy to light off of it.


I might just celebrate again tonight.


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Monday, April 4, 2011

Repurposed Univolt

My brother, who is quite accomplished in gardening, told me he starts/grows new plants in a south-facing window. While the east-facing, laundry room window from where the seeds mentioned in my last post were started never struck me as optimum, it was the best heated space available at the time.

With the weather warming up, the stagnant seedlings were moved out to the unheated Shop's south-facing window with the hope the seedlings would get better light, and harden at the same time.

In short order, it was obvious this window has better continuous sun. The latter part of the first day was aided, I'm sure, by reflection from the Airstream. But that was temporary - my American Classic was subsequently moved back to its usual roost.

Suitable support for the Jiffy Greenhouse was provided by the window sill, and my Overlander's original Univolt (with battery simulator) perched atop the Shop's lathe.


I sure am glad I did not listen when everyone suggested making a boat anchor out of my fully-functional, ready, willing, and able to overcharge a battery, Univolt.


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Thursday, March 31, 2011

No one calls me "Mr. Patient"

About a month ago, seeds were planted in a Jiffy Greenhouse in an effort to get an early start on this year’s Victory Garden. “Kitchen window” planting is new to me so I don’t know what to expect.

The seeds germinated in a reasonable amount of time. After that, growth appeared to stop, and the seedlings now appear to be hanging out waiting for something. From research, I don’t remember Oliver having this situation.

Today, in an effort to appease the plants, watering consisted of a pre-mixed (weak) solution of Miracle-Gro. Viewing left to right, there’s parsley, green pepper, and tomatoes in the following image.



The tomatoes lazing about like they are caught me by surprise; but they’ve been like that for many days.

I don’t know if I need to be patient, or do something different. Comments are both welcome, and invited.


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Monday, March 28, 2011

Shaving... with Tom

Several years ago, we had an addition to the house constructed which included a new master bedroom & bathroom. Although the size of the old master bedroom had to be reduced to that of a regular bedroom to accommodate a hallway to the addition, the old, small master bath retained its two-sink vanity simply because improving the bathroom was not part of that year’s plan.

In a tribute to how happily married couples work things out, since I am an early riser, I have kept showering in the old master bath just so Kim does not have to listen to me sing in the mornings while she tries to get more shut-eye.

While the shower looks okay, the old double-sink vanity’s general appearance in what is now “my” bathroom has never looked that good, and the gold-colored fixtures were starting to show age. On top of that, neither sink has ever drained particularly well since we purchased the place.

A few weeks ago, going against my normally frugal & minimalist nature, I asked Kim to call up the fellas who built the new vanity top for the Boyz’ bathroom, and get them to build a new single-sink version for my bathroom. She jumped on the request, and within a week or so, the newly made top, graced with the installation of a new faucet, made both of us happy.


But of course the whole project did not go as fast as it sounded in the above HGTV-like sound bite - There used to be one small drawer in the middle of the vanity to accommodate a sink on either side, and the new, single sink’s placement required the construction of two large drawers.

The Boyz’ bathroom was the opposite case – We went from one sink to two. The extra drawer slides had been kept from that effort (the drawers themselves were too small & nasty to keep), and were recycled into this effort. Fortunately, the Shop’s wood crib had sufficient lumber for the new drawers, and no wood had to be purchased.

There was one change I wanted for these drawers, and that was for them to have laminated bottoms instead of bare or painted wood. Unfortunately, the Shop was all but out of spare laminate, and I did not want to purchase the minimum size of 4’ X 8’ just to have most of the sheet leftover. But the wood crib did have two laminated-plywood sink cutouts left over from other projects which were big enough to fit. The problem was the cutouts were too thick.


Bathroom drawers are shallow to start with, and the typical ¼” thick plywood bottom sits in a dado ½” above the bottom edge. Were the 7/8” thick sink cutouts to be installed in a similar manner, the drawers would be both unusually shallow and heavy. The cutouts needed to be thinner.

In a move sure to horrify tool purists, the stacked dado assembly was mounted on the radial arm saw, and the cutouts were shaved down to 5/16” thickness.


After cutting lock joints & drawer bottom dados on the plywood sides, the drawers’ assembly went without incident, and attention was shifted to the new vanity top’s plumbing.

The vanity in this bathroom has come full circle in that the house was originally built with only one sink in the room. The last owners had the two-sink version installed as evidenced by their name written on the back of what was replaced. The sewer plumbing installed to drain two sinks into one pipe was found to be full of an unusual amount of buildup – It was easy to see why the sinks drained so poorly.

The original hot & cold shutoff valves had been replaced with versions that could control water to two sinks. These valves had to be replaced with single-sink valves which meant shutting off the water to the house.

The valve swap-out went smoothly. Unfortunately, when the house’s water was turned back on, the toilet was the first thing used, and all the trapped air in the cold water line shook up the settled crud in the pipes and the debris tried to exit into the toilet tank before finally stopping up the works. Due to the size of the crud, it did not make it much past the toilet’s supply line. Not much of it would shake out.


Not only was the hookup tube almost blocked, the crud fouled the shutoff valve so bad that it had to be removed to be cleaned. And there was more where that came from.


Deciding the next step would be an excellent father-son project, Number 1 son was positioned at the crud filled pipe with the Shop-Vac and telephone. Outside, at the whole-house shutoff valve, I called him on my cell, and the two of us flushed a lot of city-provided debris out of the house’s copper pipes.

The toilet’s shutoff valve had apparently been partially blocked for years, because the toilet now flushes with wild abandon and refills in record time. It was a nice bonus.

Kim is pleased with two large drawers instead of one small one because the convenient storage space should make me more apt to not leave toiletries on the counter.

At least for now…


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